Our 亚慱体育app在线下载iosProduct Development Process

我们的产亚慱体育app在线下载ios品开发过程帮助无数公司,工程师和企业家设计了超出其期望的新产品。在经验设计模具并实施全面生产的二十年中,我们提供了有关制造性的宝贵专业知识。无论您的团队的新产品,我们的工程,成型,制造和履行团队都将帮助您上市。

12 Step 亚慱体育app在线下载iosProduct Development Life Cycle

根据项目,我们的角色从综合产品设计到简单的制造建议。对于具有现有部分设计的客户,该过程通常以yabo.vip.com (RFQ). We can generally quote based on annual volume requirements and part design (part volume is helpful in cubic cm or inches). Below we've outlined our 亚慱体育app在线下载iosproduct development process in x steps using a real example: a硅酮medical bumper.

1. New Product Design: Brainstorming

Prior to beginning a project, we have a discussion outlining a product's potential, uses, environment, size, and application.A member of the 亚搏体育app苹果下载亚博yabovip63苹果版Casco Bay Molding team will recommend the type of manufacturing process we feel will work best.如果yabo.apk 或注射过量塑料热塑性,TPE或有机硅橡胶是可取的,讨论会符合部分设计要求。

笔记:If deemed necessary a non-disclosure agreement or confidentiality agreement can be signed. Please see the 亚搏体育app苹果下载亚博yabovip63苹果版Casco Bay MoldingNDA

2.预期数量和目标定价

然后,我们与您的团队讨论您的目标价格和年度预期零件量。注射零件成本主要是机器时间和材料成本的函数。因此,4腔模具比较便宜的单个空腔模具更具成本效率的零件,因为机器时间在4个腔内而不是单个腔体分配。

3. Product Design Rough Sketches

Typically, the customer will generate rough sketches, which our team will review for evaluation and developing the next iteration. During the new product design phase, we will discuss:

  1. 功能

  2. Critical areas

  3. 材料

  4. Annual volume

  5. 潜在的制造性问题

Manufacturing complications that we will bring to your attention may include parting line, injection point or gate placement and part extraction. We are typically able to reduce the expenses related to 亚慱体育app在线下载iosproduct development and production when we design a part for optimum manufacturability from the start.

Rough 亚慱体育app在线下载iosProduct Development Sketch

Rough 亚慱体育app在线下载iosproduct development sketch example

4.新产品策略和概念设计

Next, 亚搏体育app苹果下载亚博yabovip63苹果版Casco Bay Molding submits two preferred concept designs, which will help you visualize the project design process. During this step, we merge initial concepts to create two manufacturable designs.

At this point, we solicit your feedback. Do the concept designs meet your requirements? Specifically, we ask for feedback regarding:

  • 整体零件大小

  • Part segment dimensional ratios

  • 零件的外观和感觉。

Concept Product Design Example

Quick product design sketch

5.初步作品零件报价

接下来,我们可能会提交估计的初步零件报价。我们根据霉菌空气,估计的零件重量和机器周期时间来计算此报价。

6.产品设计控制图

通过客户报价批准,我们将生成一个控制图。控制图是绘制的2D或3D布局图形。对于我们的精确成型团队而言,重要的是要在引用模具之前看到成品的3D SolidWorks零件设计。

在这一点上,我们将再次征求您的反馈。该零件如何在纸上进行 - 尺寸并绘制为扩展。

Control Drawing Example:

Control drawing from our 亚慱体育app在线下载iosproduct development process

SolidWorks或CAD文件

With your approval, we will next generate a SW or CAD file. Otherwise known as aSolidWorks file,a three dimensional CAD file (part design or solid model) enables the part to be rotated on the screen and printed on a 3D printer or an SLA machine.

At this point, we will submit the mold and part quote for review.

SOLIDWORKS或CAD文件样本:

新产品开亚慱体育app在线下载ios发实体文件

3D原型和项目开发客户反馈

您可以决定3D打印此SolidWorks或CAD文件。我们发现将某些东西握在手中而不是在屏幕上看它通常很有用。立体光刻(3D打印)当前不包含有机硅材料。但是,我们经常打印多喷气零件,这些零件模仿有机硅的感觉而不会伸长。请记住,由于剧烈的材料差异,通常不能将聚机部分用于功能测试。

Note: As required a second round of part re-design and prototyping is possible depending on your preference.

假设客户希望继续进行该项目,Casco Bay Molding发行了生产部分和霉菌报价,并以估计的交付时间发行。亚博yabovip63苹果版亚搏体育app苹果下载批准后,客户将发布采购订单并在模具上进行首付。

初始零件和霉菌设计评论

一旦我们获得了部分批准,Casco Bay Molding的亚博yabovip63苹果版亚搏体育app苹果下载加工team, including toolmakers and production staff, will conduct a preliminary mold design review. This may include specifying:

  • 空洞化

  • 门控

  • 排气

  • Final material selection

  • 收缩预测

最终项目开发模具设计评论

The customer then approves the mold design and provides the final part shrink. 亚搏体育app苹果下载亚博yabovip63苹果版Casco Bay Molding also discusses areas where we might want to leave a steel-safe condition. This allows Casco Bay Molding/customer to “creep up” on critical dimensions. The toolmaker agrees on delivery time and is instructed to proceed.

笔记:亚搏体育app苹果下载亚博yabovip63苹果版Casco Bay Molding quotes mold delivery time based on us having a clean part file, mold down payment, PO and successful mold & part design review meeting with the customer.

注塑成型最亚慱体育app在线下载ios终产品的精益产品开发服务

模具测试和调整

亚搏体育app苹果下载亚博yabovip63苹果版Casco湾成型进行模具或核心和腔测试,在此期间,我们检查功能和临界尺寸。接下来,我们将零件运送给您进行检查和其他测试。

如果工具需要调整功能或零件尺寸,我们将从机器中删除模具并进行必要的调整。我们将根据需要进行第二次模具测试,并根据需要再次将零件运送给您以进行检查。

产品设计批准

模具与您的零件印刷相遇后,工具制造商和模制者就满足了客户的要求。通常,客户要求零件更改以满足“现实世界”部分要求。这些请求通常可以完成,但是客户的责任。

American product design companies like 亚搏体育app苹果下载Casco reduce costs by prototyping.

生产开始

After the part approval, 亚搏体育app苹果下载Casco Bay defines a set of specific work instructions. These work instructions define an acceptable part, create QC guidelines for our production staff, as well as, specific pack out instructions.

最终包装示例。

Our Product Design and Development Experience

亚搏体育app苹果下载亚博yabovip63苹果版Casco Bay Molding caters to a wide range of industries and clients. Below please find a list of industries and application in which we are active:

医疗装置发展:

  • Medical sterilization trays

  • Medical instrument handles

  • Surgical theater strain reliefs

  • 睡眠呼吸暂停组件

  • Surgical room bumpers

  • Ultem耗载的幻灯片

  • 定制的医疗垫片

  • 纽曼卫生垫片

Lab-ware & Biopharmaceutical Design

  • Si-Metal二极管处理程序

  • Overmolded labware devices

  • Silicone Ultem Labware

  • Medical instrument handles

  • Silicone and glass slide

  • 基因测序部分

EMI屏蔽和金属载有硅酮

  • 抗菌部分

  • Metal detectable straps

  • Food processing strap

  • 定制硅胶配方

军用产品开发亚慱体育app在线下载ios

  • 硅胶镜外壳

  • ABS pilot components

  • 军事案例

消费产品开发亚慱体育app在线下载ios

  • 硅酮yabo.app

  • 收入

  • 瓶盖

  • Over-molded faucet sprayfaces

  • 硅胶MP3和iPod案例

  • Scuba生产线

  • ExerTies(silicone straps)

  • Houseware handles

食品加工产品设计

  • Custom designed suction cups

  • Metal detectable straps

  • 密封过多

  • Overmolded polysulfone parts

  • Large silicone booties

  • High temperature gaskets

Energy Extraction

  • Energy extraction plastic parts

  • Ultrasonically welded parts

  • Syndiotactic polystyrene parts

  • Chemically resistant plastic

  • High temperature gaskets

过滤

  • 硅胶 - 塑料屏幕零件

  • 定制垫圈 - 滤清器

  • 水过滤组件


医疗组件开发和制造是我们的专业。为了与我们的ISO 13485:2016认证和FDA注册保持一致,我们为精确的医疗组件制造提供了交钥匙解决方案,并具有完整的物料可追溯性。

Want to design and produce your prototype with a quick turnaround? We are dedicated to minimizing upfront tooling costs for our customers. 亚搏体育app苹果下载亚博yabovip63苹果版Casco Bay Molding offers quick turn around times for mold adjustments thanks to our in-house machine shop.